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Courtesy: Birdair, Inc.

2 Hurt in Cowboys Stadium Roof Fall

Updated: Thursday, 03 Dec 2009, 6:08 PM CST
Published : Thursday, 03 Dec 2009, 8:39 AM CST

ARLINGTON - Two workers doing maintenance on the towering Cowboys Stadium tumbled 250 feet along its roof on Thursday morning before coming to a stop atop a rain gutter that rings the structure, authorities said.

Both suffered injuries believed to be non-life-threatening.

The two were working on the top hatch of the retractable-roof venue in suburban Arlington around 7:20 a.m. when they fell, Assistant Fire Chief Don Crowson said. They were not using safety harnesses as required, he said.

One worker lost consciousness after breaking a leg and suffering injuries to his head and chest, Dallas Cowboys spokesman Brett Daniels said. The worker was taken by helicopter to a hospital. The other worker suffered a back injury and was transported by ambulance.

Arlington police spokeswoman Tiara Ellis Richard said the workers fell from an upper part of the roof to a lower part. Daniels estimated they fell between 50 feet and 75 feet down to what he called a "parapet."

"It's bigger than your average rain gutter," Daniels said. "It's a pretty major channel there around the bottom of the roof."

There was no immediate word on the workers' conditions from area hospitals, whose officials declined to release information.

"They do not have any apparent life-threatening injuries," Ellis Richard said.

According to the Manhattan Construction Group, the stadium's general contractor, the workers are employed by Birdair Inc., an Amherst, N.Y.-based contractor that specializes in long-span structures. The company said on its Web site that it was the roofing subcontractor for the stadium, which features the "largest, longest and steepest retractable roof ever constructed."

A Birdair spokeswoman did not immediately return a phone message seeking comment.

Live TV coverage showed fire department crews on the roof of the nearly $1.2 billion stadium, where the NFL's Dallas Cowboys began playing this season. Crews used baskets, lines and ladders to lower the workers in a rescue that took about 90 minutes.

Cowboys spokesman Rich Dalrymple said the workers were on the roof for maintenance that will continue through the new year. He was unsure if cold weather was a factor in the fall.

The National Weather Service said temperatures were near freezing at the time of the accident.

The stadium has been the site of previous accidents, including the 2008 death of an electrician who came into contact with a high-voltage line.

The Cowboys' indoor practice facility in Irving collapsed in a wind storm May 2, paralyzing a member of the team's scouting department from the waist down and injuring 11 others less severely.

According to the team's Web site, the roof at Cowboys Stadium is one of the largest domed sports structures in the world, at 660,800 square feet. The support arches, soaring 292 feet above the playing field, bolster the retractable roof, described as the world's longest single-span roof structure.

Associated Press writers Diana Heidgerd and Jamie Stengle contributed to this report.

Extreme Engineering, Extreme Danger

by Matt Grubs

Touted as the largest and steepest retractable roof in the world, the facility’s fabric-over-infrastructure canopy can be a dangerous place to work. (Pictured in the Birdair, Inc. photo in the media player above.)

The two iron workers atop the stadium’s crown were performing what the Cowboys referred to as ongoing maintenance. Spokesman Rich Dalrymple said there was nothing wrong with the roof. Now closed, it was opened for the team’s Thanksgiving Day victory over the Oakland Raiders.

Ron Smitherman, an official with Iron Workers Local Union 263 in Arlington, said the two injured workers are union members.

At last check, Smitherman said the more seriously injured worker was in critical condition at Parkland Memorial Hospital. Smitherman believed that worker’s condition had stabilized and noted the other worker had non-life-threatening injuries.

Asked if safety harnesses would have typically been provided at a worksite such as the stadium roof, Smitherman replied, “I’m sure there were”.

Smitherman added that requirements for safety equipment wouldn’t vary if the stadium were treated as construction site versus routine maintenance work on a completed job.

Both workers were employed by Birdair, Inc. The New York-based company specializes in treated fabric roof construction and served as roofing subcontractor on the Cowboys Stadium project. According to the company’s Web site , Birdair’s work included “supplying and installing 148,000 square feet of translucent PTFE [often known by the trade name Teflon] fiberglass membrane retractable roofing panels coated with TiO2 [titanium dioxide], as well as providing clamping for the retractable roofing system.”

An attorney for Birdair, Inc. released a brief statement following the accident. Karen L. Mathews said Birdair is cooperating with the Occupational Safety and Health Administration (OSHA) and would have no comment until the completion of the evaluation. Follow-up

calls to Mathews were not returned.

The company has a notable construction record, including several NFL facilities such as Houston’s Reliant Stadium and the Georgia Dome. Birdair has done international work on the O2 or “Millennium Dome” in London as well as facilities in Asia and work for stadiums to be used in South Africa’s 2010 World Cup of soccer.

Arlington city officials could not immediately provide details on the history of safety violations at the stadium both during and since construction.

Copyright AP Modified, Copyright 2010 The Associated Press. All rights reserved. This material may not be published, broadcast, rewritten or redistributed.

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